MK-770 EXP TILE SAW OWNERS MANUAL &OPERATING INSTRUCTIONSwww.mkdiamond.comCaution: Read all safety and operating instructions before using this eq
10SAFETY LABEL LOCATIONSSafety labels are located according to Figures 1 through 4 below. The labels contain important safety information. Please re
11SAFETYPRODUCT SPECIFICATIONSThe MK-770 EXP is a versatile Tile Saw. Operated and used according to this manual, the MK-770 EXP will provide years o
12UNPACKING, TRANSPORT, and ASSEMBLYUNPACKINGUse proper lifting techniques when lifting the MK-770 EXPIf not done, remove the MK-770 EXP, accessory bo
13UNPACKING, TRANSPORT, TILE SAW STAND and ASSEMBLYTRANSPORT:1. The MK-770 EXP weighs approximately forty-six (46) pounds; use care when transporting
(D)Install the Height Adjusting Knob through the Post into the Cutting Head and tighten the Knob14UNPACKING, TRANSPORT, TILE SAW STAND and ASSEMBLYASS
15UNPACKING, TRANSPORT, TILE SAW STAND and ASSEMBLY(E)Using the Blade and Shaft Wrenches, loosen and remove the Retaining Nut and Outer Flange(D)Place
16UNPACKING, TRANSPORT, TILE SAW STAND and ASSEMBLY3. Adjustable Cutting Guide Installation:NOTE: The Adjustable Cutting Guide can be used on either
17SETUP, ADJUSTMENT & OPERATIONSETUP:1. Pre-start Inspection:Prior to beginning work, a pre-start inspection of the saw should be performed.(B)Ve
(A)Place Water Pump in Water Pan(B)Place Water Pump Clamp as shown, lining the holes.(C)Secure Clamp with 1/4-20 wing screws and nuts.18SETUP, ADJUSTM
19SETUP, ADJUSTMENT & OPERATION4. MK-770 EXP Setup for Operation1. Before powering or starting, check for damage that could prevent this equipmen
2SAFETY INSTRUCTIONS FOR THE MK-770 EXP TILE SAWCongratulations on your purchase of a MK-770 EXP Tile Saw. We are certain that you will be pleased wi
20SETUP, ADJUSTMENT & OPERATIONADJUSTMENT & OPERATION1. Cutting Straight Edges:DO NOT FORCE THE TOOL. It will do the job better and safer at
21SETUP, ADJUSTMENT & OPERATION2. Cutting 45° Miters:DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was desi
22SETUP, ADJUSTMENT & OPERATION(K)Turn the motor OFF when work is complete(J)Perform the cut(L)Return the Cutting Head to the upright position whe
23SETUP, ADJUSTMENT & OPERATION3. Diagonal Cutting:DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was design
24SETUP, ADJUSTMENT & OPERATION4. Off-angle Cutting:DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was design
25SETUP, ADJUSTMENT & OPERATIONCLEANUPNOTES: 1. If an external water source was used, steps A through C may be skipped. 2. Dispose of wastewat
26SETUP, ADJUSTMENT & OPERATIONEnsure water is not forced into the motor casing when cleaning.(K)Clean the Movable Cutting Table Roller Wheel Fram
27MAINTENANCE AND TROUBLESHOOTINGMAINTENANCE1. Maintenance Following Use:To extend the life of the MK-770 EXP, the following procedure should be perfo
28MAINTENANCE AND TROUBLESHOOTING(E)Remove the Blade Guard then clean and Lubricate the Blade Guard Pivot Shaft(D)Clean around Motor Shaft(F)Lubricate
29MAINTENANCE AND TROUBLESHOOTING3. Flow Adjustment:NOTE: If flow to the diamond blade requires adjustment, perform the following actions.(B)Reduce c
3TABLE OF CONTENTSSAFETYSAFETY MESSAGES _____________________________________________ 4DAMAGE PREVENTION AND INFORMATION MESSAGES _______________ 4GEN
30MAINTENANCE AND TROUBLESHOOTINGLike most cutting instruments, a diamond blade performs best when it is dressed. Over time and use, diamonds on the
31MAINTENANCE AND TROUBLESHOOTINGNOTE: When installing the Retaining Screw, do not “cross-thread” and DO NOT over tighten the screw.5. Diamond Blade
32MAINTENANCE AND TROUBLESHOOTINGNOTE: If alignment problems are the result of a warped blade, a bent frame or bent support arm, or, if alignment is
33(E)Check for Gap between the Square and Straightedge(D)Move Straightedge to the other side, and place the Square on that side of table(F)If Gap exis
34Rotate Counterclockwise to loosenLowerScrewNo gaps betweenBlade and SquareAlignment Screw, 90° Verification:NOTES: If the blade is misaligned follo
35Rotate Clockwise or Counterclockwise to Adjust Height 1/4-inch WrenchMAINTENANCE AND TROUBLESHOOTINGHorizontal Rough Alignment:The Horizontal alignm
36Blade Guard retaining wing nutUpperScrewMAINTENANCE AND TROUBLESHOOTING45° Alignment Verification:NOTES: If the blade is misaligned following this
37MAINTENANCE AND TROUBLESHOOTINGTROUBLESHOOTING1. Blade will not cut properly:(B)Check for proper rotation(A)Check for Smoothness or “Glazing” (Dress
38MAINTENANCE AND TROUBLESHOOTING3. Cooling Flow:(B)Remove the Cooling Transfer Tube from the Blade Guard inlet(A)Check cooling flow Adjusting Clamp o
39MAINTENANCE AND TROUBLESHOOTING“Rodding” cooling channels is performed by inserting a small wire rod through the cooling inlet on top of the Blade G
4SAFETYRead and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in injury or de
40EXPLODED VIEW AND PARTS LIST MK-770EXPEXPLODED VIEWH5H5
41MK-770 EXP PARTS LISTItem Description Qty Part #A Accessories 1 n/aA1 Wrench, Blade Nut, 15/16 Boxed End 1 134684A2 Wrench, Blade Shaft, 11/16 Ope
42F Assembly, Guide Bar, 3/4 Dia 1 n/aF1 Bar, Guide, 3/4 Dia Steel, C1045 Chromerod, 3/4 Dia x 2.25’11134759154185F2 Screw, 5/16-18 X 1 Hex Head
43THEORYTHEORY OF DIAMOND BLADESDiamond blades do not really cut; they grind the material through friction. Diamond crystals, often visible at the le
44ACCESSORIESITEM NUMBER DESCRIPTION1. 139295 MK-200, 7 x 5/8 Arbor2. 139311 MK-215, 7 x 5/8 Arbor3. 153293 MK-315, 7 x 5/8 Arbor5. 134577-MK Dual 45°
45ORDERING & RETURN INSTRUCTIONSORDERING INFORMATIONYou may order MK Diamond products through your local MK Diamond distributor or, you may order
MK Diamond Products, Inc.1315 Storm ParkwayTorrance, CA 90501Toll-Free: (800) 845-3729Phone: (310) 539-2221Fax: (310) 539-5158www.mkdiamond.comMK-770
5SAFETYIf using an extension cord make sure it is in good condition first. When using an extension cord, be sure to use one heavy enough to carry the
6SAFETYConsult the owner’s manual for recommended accessories. Using improper accessories may increase the risk of personal or by-stander injury. Ser
7SAFETYSawing and drilling generates dust. Excessive airborne particles may cause irritation to eyes, skin and respiratory tract. To avoid breathing
8SAFETYELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS:In order to prevent potential electrical shock and injury, the following electrical safety p
9SAFETYTo avoid the possibility of the appliance plug or receptacle getting wet, position the saw to one side of a wall mounted receptacle. This will
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